Custom 5 Panel Hats
5 PANEL HATS

CUSTOM 5 PANEL HATS

Premium custom hats for teams, events, and brands. Choose your style below.

Filters

Filters
Sort by:

36 products

Branded Bills Bare Curved 5 Panel Rope Hat
Branded Bills

A classic rope golf hat in the lightest fabric and a variety of colorways. You...

Hats
+13
Branded Bills Bare Curved Elite Hat
Branded Bills

The Elite Curved is tested to last with double-layer paneling, curved brim, and a clean...

Hats
Branded Bills Bare Curved Performance Hat
Branded Bills

Our Performance line is constructed with materials that are lightweight, wash easily, and stretch for...

Hats
+4
Branded Bills Bare Flat 5 Panel Rope Hat
Branded Bills

A fresh take on an old-school favorite. The Flat 5-Panel Rope Hat is designed for...

Hats
+5
Branded Bills Bare Flat Performance Hat
Branded Bills

The fit of the Classic Snapback + technical Performance fabric = a lightweight, adjustable, and...

Hats
+11
Branded Bills Flat Elite XGen Hat
Branded Bills

The Elite XGen™ takes everything you love about the best-selling Elite hat and adds stretch for...

Hats
Imperial North Country Custom Trucker Hat
Imperial

55/45 cotton/polyester Garment-washed twill front panel with foam backing Mesh back Structured, five-panel, mid-profile Pre-curved...

Hats
+5
Imperial The Barnes Custom Hat
Imperial

100% lightweight cotton twill Retro fit with woven rope Structured, five-panel, mid-profile Pre-curved visor Imperial...

Hats
+4
Imperial The Corral Custom Hat
Imperial

100% recycled polyester performance fabric Small, retro fit Structured, five-panel, mid-profile, with rope Pre-curved visor...

Hats
+8
Imperial The Gambit Custom Hat
Imperial

100% cotton, organic pigment twill Unstructured, five-panel, mid-profile with memory structure Pre-curved bill Imperial woven...

Hats
+2
Imperial The Golden Hour Custom Hat
Imperial

100% recycled polyester, performance fabric Sublimation print fabric with moisture-management properties Original fit Five-panel, mid-profile...

Hats
+5
Imperial The Wrightson Custom Hat
Imperial

100% recycled polyester, performance fabric Retro fit with contrasting braid Structured, five-panel, mid-profile Pre-curved visor...

Hats
+27
Legacy Laguna Custom Hat
LEGACY
Legacy Laguna Custom Hat Sale price

100% polyester Cotton ripstop front panel with foam backing Mesh back Unstructured, five-panel, mid-profile Slightly...

Hats
+9
Legacy Old Favorite Five-Panel Custom Trucker Hat
LEGACY

65/35 cotton/polyester Sublimated front panel, mesh back Structured, five-panel, mid-profile Pre-curved visor, visor board transitioning to recycled...

Hats
+5
Legacy The Caddy Adjustable Custom Hat
LEGACY

97/3 recycled polyester/spandex Moisture-management fabric Structured, five-panel, high-crown, retro-inspired, with two-tone rope Slightly-curved recycled visor...

Hats
+1
Legacy The Chill Custom Hat
LEGACY

100% nylon Unstructured, five-panel, low-profile with rope Flat bill Legacy woven label on right side...

Hats
+3
Legacy The Cut Above Custom Hat
LEGACY

No Sheen 93/7 recycled polyester/spandex Perforated laser cut side and back panels Structured, five-panel, mid-profile...

Hats
Richardson Burnside Custom Hat
Richardson

100% cotton, brushed canvas Structured, five-panel, mid pro profile Pre-curved bill Snapback closure

Hats
+2
Richardson Five Panel Classic Rope Custom Hat
Richardson

100% polyester, performance Structured, five-panel, mid pro profile with braid Pre-curved bill, grey undervisor Stay...

Hats
+9
Richardson Five-Panel Custom Trucker Hat
Richardson

60/40 cotton/polyester, twill 100% polyester mesh back Structured, five-panel, mid pro profile Pre-curved contrast stitched...

Hats
+13
Richardson Five-Panel Printed Custom Trucker Hat
Richardson

100% polyester, twill Digital Camo & Green Camo are 97/3 cotton/PU spandex, 100% polyester mesh...

Hats
+35
Richardson Five-Panel Trucker with Rope Custom Hat
Richardson

60/40 cotton/polyester, twill 100% polyester mesh back Structured, five-panel, mid pro profile with rope Pre-curved...

Hats
+9
Richardson Foamie Custom Trucker Hat
Richardson

53/47 polyester/cotton, foam twill 100% polyester mesh back Structured, five-panel, Hi pro profile with braid...

Hats
+3
Richardson Pinch Front Structured Snapback Custom Trucker Hat
Richardson

60/40 cotton/polyester, twill Structured, five-panel, mid pro profile Flat bill Adjustable snapback closure This product...

Hats
+1

Look Sharp From Every Angle With Custom 5 Panel Hats Featuring Your Logo!

Custom five panel hats are the perfect canvas for your logo - clean lines, low-profile structure, and a flat front panel ready to display your brand or organization to the fullest. 

This style was originally rooted in streetwear and skate culture, but 5 panel custom hats are so much more versatile these days. They’re the go-to for many modern brands, creative teams, startups, and events looking to stand out with headwear that feels both current and wearable.

From launching your own merch line to repping your crew or promoting your business, a custom 5 panel hat is an easy way to stay visible in style. We’re here to help you maximize the benefits these have to offer at Diehard Custom.

We make it easy, affordable, and fun to design and produce custom five panel hats that look and feel premium. You can put your logo on the most trusted hat brands in the industry, ranging from custom Richardson hats to New Era and more. 

Choose from a wide variety of design options, such as embroidered, woven, leather, PVC, or printed patches, all applied in-house with precision so you can rest assured you’re getting the stunning, long-lasting end result you deserve.

Our process is quick, intuitive, and backed by real support - plus, you can start with low MOQs (as few as 10 hats) and scale up as needed. Every order includes a digital proof and clear communication from start to finish so you can place your order with peace of mind.

It’s time to bring your logo to life on a hat worth wearing - start creating your 5 panel custom hats at Diehard Custom today and see firsthand what keeps customers coming back for more!

Frequently Asked Questions

What’s the Difference Between 5 and 7 Panel Hats?

5 panel hats have a single front panel with no seam running down the middle. This is perfect for larger logos or clean patch applications. 

On the other hand, our custom 7 panel hats add an extra seam and structured piece across the front. This brings out a slightly more curved, high-profile look. Both are stylish, but 5 panels offer a cleaner front-facing canvas.

How Many 5 Panel Custom Hats Do I Need to Order?

Our minimum order quantity for custom 5 panel hats typically starts at 10 to 25 hats, but the exact figure depends on your decoration method. Either way, we keep our MOQs accessible so any brand or organization can tap into the potential these hats have ot offer!

Can I Get Better Pricing if I Order Higher Quantities?

Our pricing is tiered based on volume, so the more you order, the lower your cost per hat. Reach out for a custom quote tailored to your needs if you plan on placing a large bulk order!

What Kind of Customization Options Are Available?

Choose from custom patch hats, including custom leather patch hats, PVC patches, and more. Or, get custom hats with logo embroidered or printed on the front. The possibilities are endless at Diehard Custom, which is why brands trust us to bring their visions to life. 

What Fabric and Thread is Used for Customizing 5 Panel Hats at Diehard Custom?

The hat blanks we use come from only the best brands in the industry. They’re made from cotton, nylon, and performance blends depending on the style you choose. Our patch materials and embroidery threads are designed to hold up to regular wear and weather without fading or fraying.

How Long Until My Custom Five Panel Hats Are Done?

Production usually takes 2-4 weeks, again, depending on the size of your order and the complexity of the design. We’ll send a digital mockup first, and once approved, we move quickly. Rush order production may be available in some cases; just reach out to confirm!

CUSTOM

Need Something Different?

Can't Find What
You're Looking For?

We can create any custom hat design. Get in touch for a free mockup and let us bring your vision to life.