Custom Patch Hats

Turn Heads Custom Patch Hats Made to Perfection at Diehard Custom!

Custom hats with patches are basically a walking billboard for your brand, and a great way to built team spirit, improve employee morale, or simply say thank you to your vendors and clients. They also make for great merch!

Whether you’re outfitting a corporate crew, building hype for a school club, launching limited-run merch, or replacing another vendor that couldn’t deliver, Diehard Custom is your one-stop shop for custom patch hats online with low minimum order quantities. 

We’ve built a reputation for consistency achieving fast turnarounds and exceptional quality that keeps clients coming back for more. It all starts with blanks from world-renowned brands like Richardson, Carhartt, New Era, and Travis Mathew.

Then, you can effortlessly apply your design with precision using embroidered, leather, PVC, woven, or printed patches. You can customize hats with as few as 10-25 pieces, so it’s easy to order exactly what you need - no wasteful overordering. The more you buy, the more you save!

Our online customization tool is straightforward and designed for real people (not just designers). You’ll get responsive support from a real team, competitive pricing without surprise fees, and a smooth ordering process from start to finish.

From custom patch beanies to hats, we’ve got it all for you here at Diehard Custom. So, find the perfect blank to add your patch to and get started today. Or, get in touch with our team and we’ll guide you through the process step-by-step!

Frequently Asked Questions

What Are Custom Patch Hats?

These are some of our most popular custom hats with logo, and it’s not hard to see why. They are blank caps upgraded with a personalized patch, featuring your logo, artwork, or design using methods like embroidery, PVC, leather stamping, or printing. They combine high-end branding with everyday function.

What Types of Patches Can I Put on a Hat?

Choose from embroidered (EMB), PVC, leather, woven, and printed patches, each with its own distinct look and feel. Leather looks rugged, PVC produces a bold texture, and woven or embroidered patches deliver a classic, stitched aesthetic. 

How Are Custom Patch Hats Different From Embroidered Hats?

Your design is created separately (as a patch) and then attached to the hat. You get more detail, color flexibility, and dimensional options. Embroidered hats, on the other hand, are stitched directly onto the cap, so you have a bit less control over placement and design. 

What’s the Minimum Order Quantity (MOQ) for Custom Hats With Patches?

Our MOQs are as few as 10 hats per order, but it depends on the type of patch you’re applying. The hat brand matters as well. You’ll want to narrow down the details of your custom hats with patches for a better idea of MOQ.

Do I Get a Better Price for Custom Patch Hats When I Order More?

For sure! The more you buy, the more you save. Stocking up is a great way to maximize your budget and get better value for your money.

Can I Reach the MOQ While Mixing/Matching Hat Styles, Colors, and Sizes?

As long as you’re using the same patch design across your order, you can mix and match styles, colors, and sizes to hit your MOQ. It’s a flexible way to build variety into your order.

Can I See a Digital Proof or Get a Physical Sample Before Placing My Order?

We know how stressful ordering custom goods can be, so we eliminate that uncertainty with digital proofs for every order and we can also offer samples before a full production run if you’d like!

How Do I Customize These Patch Hats and Place My Order?

It couldn’t be easier. Just choose your hat style, upload your design, select patch type and placement, and we’ll take it from there. You’ll receive a proof to approve before production begins. Our team is always available if you need help at any step.

How Long Will it Take to Get Patch Hats Customized and Delivered?

Again, it’s impossible to give a one-size-fits-all answer as our production facility’s current workload will shape turnaround times, as will your specific order. It typically takes 2-4 weeks after you’ve approved artwork, but we do offer rush orders if you’re in a hurry!

Can I Embroider Other Details on the Custom Patch Hats?

Sometimes, yes. We can help you add custom embroidery in other locations (like the side or back of the cap). Let us know what you have in mind, and we’ll confirm what’s possible with your order.

You can narrow your search with our custom leather patch hats or browse other styles like our custom trucker hats, custom rope hats, custom snapback hats, custom baseball hat, and more. When you think custom hats online, think Diehard Custom.